Production Capabilities: Fabrication

Fabrication Equipment List

Trumpf Laser Machine

Laser Cutting

  • TRUMPF Model 5030—5000 Watt / 11,000 IPM Rapid / 60″ x 120″ Bed / 1.0″ Mild Steel / 0.75″ Stainless / 0.5″ Alum
  • TRUMPF Model 3030 L20—4000 Watt / 3,700 IPM Rapid / 60″ x 120″ Bed / 0.75″ Mild Steel / 0.50″ Stainless / 0.50″ Alum
  • TRUMPF Model 2030 – 3200 Watt / 6,000 IPM Rapid / 60″ x 120″Bed / .75″ Mild Steel/ 0.5″ Stainless / 0.37 Alum / Lights Out Operation
  • SigmaNest Software

Stamping

  • Minster 300 Ton / E2 Heavy Stamper / SSDC / 84″ X 48″ Bed / 0–60 SPM
  • Bliss 110 Ton / OBI / 42″ X 27″ Bed w/cushion / 40 SPM
  • Bliss 75 Ton / OBI / 48″ X 28″ Bed / 35 SPM
  • Minster 55 Ton / OBI / 33″ X 23″ Bed / 80 SPM
  • Niagara 150 Ton / SSDC / 72″ X 42″ Bed / 36 SPM

Feed Equipment

  • CHS Servo Feeder / Straightener Combo / .156″ X 30″ Capacity
  • Coe CF 400 Straightener & Feeder / .150″ X 24″ X 18″ Capacity
  • PA Servo Roll Feeder SRF-16 / .076″ X 16″ Capacity
  • American Steel Line Reel / 6000 lb. X 24″ Capacity
  • Dallas Reel / 1000 lb. X 16″ Capacity

Shearing

  • Accurshear—3/8″ Mild Steel / CNC Backstop / 12′ Bed

Welding

  • Motoman Model EX1400N Robot Welder / 12′ Diameter Reach / 60″ Manipulator / 350 Amp
  • Motoman Model 6000 10-Axis Arc World Robotic Welding Cell / 80″ X 36″D Ferris Wheel Part Manipulator / Laser Part Position Detection / 350 Amp
  • Aronson 48″D X 4000 lb. 2-Axis Powered Weld Positioner
  • (5) Miller MillerMatic Mig Welders / 250 to 350 Amp
  • (3) Miller Syncrowave Tig Welders / 165 to 250 Amp
  • G.E. Schmidt Pro 1460 Projection Spot / Resistance Welder / 200 Amp
  • Midwest Capacitor Discharge Stud Welder / 7/16″ Capacity
  • (4) Acorn Welding Tables
  • Slip Roll – 48″ X 12 gauge

Machining

  • Milltronics VMD30 CNC Machining Center / 30 HP / 24 Tools / 100″ x 20″ Table /3-Axis / 8000 RPM
  • Milltronics VM20 CNC Machining Center / 30 HP/ 24 Tools / 44″ x 20″ Table / 3-Axis / 1600 IPM Rapid / 8,000 RPM
  • Hardinge VMC 600II CNC Machining Center / 20 HP / 24 Tools / 25″ x 25″ Table / 2000 IPM Rapid / 12,000 RPM
  • Open Side Horizontal Gray Planner Mill / Horizontal and Vertical 25 HP Heads /12′ x 3′ Table
  • Willis Microcut Lathe / 20 HP / 2-Axis Readout / 18″ Swing / 48″ CC
  • ProtoTrac Sport B3 Bed-Type Milling Machine / 10″ x 50″ Table / 3-axis CNC
  • Thompson Surface Grinder / 12″ x 36″ Table
  • Bridgeports, Surface Grinders, Drill Presses, Shot Blaster, etc.
  • Timesaver – Graining & Deburring

Tube Bending

  • Bentec BT-210 Hydraulic CNC Tube Bender / 1.75″ Tube Capacity in Mild Steel
  • Numerous Manual Benders

Brake Presses

  • Amada – 250 Ton / 7-Axis CNC Backstop / 14′ Bed Length
  • Amada—80 Ton / 6-Axis CNC Backstop / 6′ Bed Length
  • Trumpf – 135 Ton / 6-Axis CNC Backstop / 10′ Bed length

Inspection

  • FARO “Edge” 9′ Inspection CMM, with Polyworks Software
  • (3) Mitutoya Height Gages
  • (6) 36″ x 48″ Granite Plates
  • Full Complement of Digital Calipers, Micrometers, Gage Blocks, Pin Gages and Tooling

Paint

  • Wet Paint, Including 2-Part Epoxy
  • Powder Coat, 2 Lines

Miscellaneous

  • DoAll Model C-305A Horizontal Band Saw w/Automatic Feed
  • Kalamazoo 12″ Swiveling Horizontal Band Saw
  • Vectrax 18″ Vertical Band Saw w/ Blade Welder/Grinder
  • Kalamazoo 6″ Belt Sander
  • Numerous Hand and Air Powered Tools
  • PEM Insertion Press and Tooling
  • Media/Bead Blast Room / 10′ X 10′ X 14′ Totally Inclosed
  • Grind Booth, Fully Enclosed and Filtered
  • (5) Overhead Traveling Cranes, up to 2-Ton Capacity
  • Six Seats of AutoCAD, Including Inventor 2016
  • Down-Draft Grinding Table / 5′ X 10′

Value Added

Value-Added Services: The Right Technology And Tools

Along with the core competencies cited at our Capabilities page, Valco also delivers a host of value-added services to meet your most demanding prototyping and production challenges.

Specialty Processing:

PEM Insertion Tooling, Laser Cutting, Subassemblies, Fab, Forming, and Welding Capabilities
Steel, Aluminum, Stainless, and Tubing / Autodesk Inventor 2014 – AutoCAD 2014

Powder Coating:

To complete your product we also offer extensive powder coating, labeling and packaging services through our sister facility. In their 30,000 square foot plant the powder coating line accommodates parts up to 5.5’ high X 8’ long and 2.5’ wide and includes:

  • 5-stage Bondrite NT-1 spray system
  • Nordson N500 with 2 ITW Gema OptiFlex powder guns
  • TFG Down Draft Reclaim Booth with 2 ITW Gema OptiFlex powder guns
  • Cyclonic and 8000 cfm torit dust collector recovery system
  • Dry off oven 30′ long x 7′ wide.  350 degree maximum
  • Cure oven 65′ long x 12′ wide.  450 degree maximum

Inspection:

Precision parts require precision inspection. Valco has the tools and processes to make sure your parts adhere to the highest standards of you and your customers, to ensure successful performance in the field. Inspection resources include:

FARO 8′ Inspection Arm CMM
(3) Mitutoya height gages
(3) 36″ x 48″ granite Plates
Full Complement of Digital Calipers, Micrometers, gage Blocks, Pin gages and Tooling

Labeling/Packaging:

Valco can ship directly to your customers, provide special packaging, masking of parts, rivnut application, assembly and warehousing of your product for regular releasing per your schedule.

Logistics:

Valco can deliver in the southwestern Ohio area using our fleet of box, flat bed and pickup trucks with load capacities of up to 20,000 lbs.  In addition, we have Kanban, vendor managed inventory and consignment stocking arrangements with customers to help them achieve their lean objectives.